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Writer's pictureAr. Stephanie L.P. Chan

Building Layer by Layer: Practical Application of 3D Printing in Architecture

3D printing refers to a 3D printer to create a three-dimensional object by depositing material based on a digital model, layer by layer until the object is complete. In construction, large-scale 3D printers create building components or even entire structures. This technology allows for unprecedented design freedom, cost efficiency, and speed that would be hard to achieve by hand. 




Pioneering 3D-Printed Projects

Numerous projects around the world are pioneering 3D printing in construction. These projects are tangible examples of the technology’s potential and impact on the industry.


1. Design Innovation: 3D printing allows for intricate and architecturally appealing designs that were previously impractical or costly using traditional construction. In Madrid, the Institute for Advanced Architecture of Catalonia (IAAC)designed and built the world’s first 3D-printed pedestrian bridge. The bridge sports a complex organic design while maintaining structural strength, which was only possible because of the simulations allowed by the 3D modeling software.  


2. Cost Efficiency: 3D printers reduce the need for extensive labor and produce virtually zero waste using only the necessary materials. In 2018, ICON a company founded to address the global housing crisis, utilized the technology to build a series of 33 square meter houses costing only USD 10,000 each. Besides the roof, the building was entirely 3D-printed costing much less to construct than similar buildings.   


3. Speed: 3D construction printing is largely automated without time-consuming processes like formwork, pouring concrete, and curing. In 2019, Construction Of Buildings On Demand (COBOD) a leader in 3D printing construction showcased its 3D construction printer’s capability by printing a 50 square meter building in just three days. This effort took COBOD 2 months back in 2017, which is still much faster than traditional construction.


Challenges

While 3D printing has great potential, it faces challenges before wide-scale adoption.


1. Initial Cost: Adopting 3D printing for construction requires investment. Large construction 3D printers and specialized printing materials can be costly. Furthermore, the investment return may not be immediate, as incorporating 3D printers into existing construction practices is complex and ongoing.


2. Regulation: Regulation often lags behind innovation. Proper regulation implementation is needed to ensure the safety of 3D-printed buildings. However, there is a lack of data on the long-term performance of 3D-printed buildings. As such, regulatory bodies and industry stakeholders must conduct further research to adapt building codes to incorporate 3D printing.


Conclusion

3D printing has great potential and is poised to reshape the architectural industry. The technology needs to mature further and become more cost-effective before becoming widely available. However, it has immense value as a solution to the global housing shortages and infrastructure challenges. Furthermore, the future of 3D printing is promising, with ongoing research and development aimed at improving efficiency, affordability, and versatility.  

 

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